Job Accountabilities:
Execute Condition Monitoring Strategies and Procedures in compliance with Kazakh Regulations and company Standards.
Execute all Condition Monitoring routine activities and comply with Maintenance Integrity Execution (MIE) process.
Execute routine offline vibration monitoring.
Perform offline vibration monitoring execution and troubleshooting.
Support the preparation of offline vibration monitoring exception and monthly analysis reports.
Execute routine lube oil sampling.
Support Online Machinery Condition Monitoring System (Bently Nevada S1) operation.
Support Advance Vibration Analysis field activities.
Create and record Condition Monitoring corrective actions which are triggered during routine condition monitoring activities in SAP PM.
Ensure Condition Monitroing tools are available and maintained.
Support compilation and safe keeping of key drawings and documentations for condition monitoring activities.
Ensure quality of maintenance execution activities such as Preventive Maintenance, Inspections and Corrective Maintenance job routines are executed in accordance with the company standards, whilst effectively controlling cost of Maintenance.
Support SAP Maintenance Programs, i.e. Maintenance Integrity Execution (MIE) in order to ensure Integrity, Safe and Reliable Operation and maximum Availability of the facilities.
Support technical assurance & commissioning and start-up activities for condition monitoring related projects.
Participate in troubleshooting / inspection to establish root causes of failure (RCA).
Support the execution of Condition Monitoring system upgrades, modification and new initiatives.
Support activities of cross-functional teams to analyze reliability issues and recommend solutions to continually improve facility reliability.
Demonstrate commitment and performance leadership to HSE.
Develop and maintain Competency Assessment, Staff Mentoring, On the Job Training (OJT), discipline specialist courses and involvement during commissioning to progress the development of competencies and skills of maintenance technician.
Conduct recruitment of technicians in compliance with Company guidelines and standards.
Develop effective working relationships with relevant disciplines and customers.
Act as role model to promote strong service culture.
Drive different processes and initiatives coming from Management if required;
Act as role model to promote strong service culture
Lead the execution of Condition Monitoring Programs;
Be an expert in execution of various Condition Monitoring Techniques;
Able to perform site troubleshooting, analyze condition monitoring data and produce assessment report with supervision.
Able to drive Condition Monitoring Strategies and ensuring maintenance cost is controlled effectively.
Able to contribute in RCA studies which will improve equipment and plant reliability and availability;
Coach junior technicians to be familiarize with the execution of various Condition Monitoring Techniques;
Qualification & Experience Requirements:
Condition Monitoring Technician II
Mechanical technical certificate/diploma or relevant engineering, with 3 years experience in either maintenance/ operation background in Oil and Gas Industry;
Good knowledge in high speed complex rotating equipment and their maintenance techniques / strategies, repairs, diagnostics and fault analysis. (Multistage steam turbines, Gas Turbines, Centrifugal pumps, motors, gearboxes, turbo compressors, screw compressors, Extruders, Reciprocating Compressors etc.)
Must have proven experience in execution of collecting vibration data/analysis, lube oil sampling and familiar with Online Vibration Systems.
Solid experience in execution of various condition monitoring techniques.
Proven knowledge in various failure modes and troubleshooting procedures; root cause analysis (RCA).
Excellent knowledge of SAP is required;
Coach and Lead team members to meet and/or exceed expectations.
Experience of working with wide variety of complex operational reliability challenges is preferred.
Working knowledge of Asset Maintenance & Integrity standards and practices;
Basic understanding of Regulatory and procedural materials relevant for engineering (API, ISO, BS EN, etc). Knowledge of Kazakh and International regulations for hazardous facilities is preferably.
Required Competences:
Good communication skills, both oral and written, including the ability to make presentations and write effective reports
Basic written and spoken English skills
Ability to work in team environments, understand and work within the dynamics of a multi functional and multi location environment.
Ability to develop, coach and motivate staff in deferent type of roles.
Ability to analyze and find solutions to problems.
Ability to perform tasks within established deadlines.
High performance and personal attitude to achieve results.
Ability to interact with staff and representatives of the leadership at all levels, as well as address various issues in accordance with the guidelines and policies.
Conditions: Atyrau 5/2
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